How does it function?
At the start of the cycle, when the upper lid opens, the operator loads the waste into the loading chamber.
The shredder, under the control of the PLC, reverses its rotation direction thanks to the “anti-blocking” feature, preventing blade jams. During the shredding process, the waste can be treated with microwaves generated by 6 integrated magnetron units (Optional).
Our specially designed shredder is capable of grinding very hard materials such as surgical stainless steel instruments and hard ceramics.
Heating is accomplished by injecting saturated steam until the temperature becomes homogeneous in both the upper and lower chambers, reaching 134°C (274°F). Sterilization is then achieved by maintaining a temperature range of 134°C (274°F) to 138°C (280°F) and equivalent pressure for a duration of 10 to 15 minutes. These conditions enable a reduction in pathogenic contamination levels in medical waste by a factor of 8 Log 10.
During the cooling phase, any excess steam in the chamber is expelled, and the temperature of the ground sterilized waste is reduced by injecting cold air into the autoclave chamber.
The condensed water, which is sterile and safe for disposal, is drained from the system using either positive pressure or vacuum assistance, allowing it to be safely discharged into the sewage system.
Once the unloading lid opens and a container is positioned below the waste drawer, the operator pulls out the drawer and empties the sterile waste into the container.
As the container is pulled away, the lower lid closes, and the sterilizer automatically initiates the next cycle.
PRE-100 Medical Waste Sterilization Device
- Capacity: 35 kilograms per hour (77 pounds per hour)
- Field of Utilization: Suitable for clinics and small hospitals
- Optional Microwave-Induced Sterilization Process
- Pressure container constructed of high-quality stainless steel
- Design and production certified by TUV Austria
- Produced in compliance with EU Directives PED (2014/68/EU), 2006/42/EC, 2014/30/EU & EU Norms EN285
- Sophisticated automation control system with advanced reporting and monitoring software
- Online access via the internet for supervision and troubleshooting
- Fully automatic operation – no need for any operator intervention
- Optional automatic elevator system for easy loading
- Zero water consumption
- Low fuel and electrical consumption due to integrated steam boilers equipped with state-of-the-art steam regeneration system
- Includes Vacuum Pump
- Optional Odor Control System
| Technical Features | Value |
|---|---|
| Size (L x W x H) (mm) | 2400 x 1450 x 1900 |
| Weight (Kg) | 2680 |
| Air Pressure (Bar max) | 8 |
| Electrical connection required (Kw) | 30* |
| Working Characteristics | Value |
| Sterilizing Capacity (Kg/ Hour) | 25-35 |
| Process Volume Capacity (Lt.) | 150 |
| Average Waste Density (Kg/m3) | 100 – 150 |
| Average Cycle Time (Min.) | 30 |
| Maximum Steam Flow (Kg/Hour) | 140 |
| Sterilization Efficiency (SAL) | 8 Log10 |
| Consumption / Cycle | Value |
| Steam (Kg) | 7 |
| Electricity (Kw) | 1.5** |
| Water (Lt) | None*** |
| Special Consumables | None |
